BorgWarner forms two new eMotor projects with XPENG

Evannie From Gasgoo

On May 2, BorgWarner officially revealed two business agreements with XPENG, the Chinese Smart EV manufacturer, to supply high-voltage hairpin (HVH) eMotor systems for two forthcoming SUV models.

Main productsBattery Systems Battery Systems Battery Management Systems Controllers Propulsion Controllers Battery Management Controllers Motor Controllers Light Vehicle Engine Controllers Light Vehicle Transmission Controllers Commercial Vehicle Engine Controllers Commercial Vehicle Transmission Controllers Electric Drive Modules ntegrated Drive Modules Electric AWD Drive Modules: 1-Speed Electric AWD Drive Module, 2-Speed Electric AWD Drive Module On-Axis Electric Drive Modules Electric Drive Motors Permanent Magnet Synchronous Drive Motors Range Extender Dedicated Generators Highly Integrated Generator Systems High-Voltage Hairpin Electric Motors: Housed Motors, Rotor/Stator Assemblies EV Transmissions High Ratio Chain Drives Transverse Electric Drive Transmissions: Single-Speed Transverse Electric Drive Transmission Longitudinal Electric Drive Transmissions: Single-Speed Longitudinal Electric Drive Transmission Power Electronics Inverters: 800-Volt Silicon Carbide Inverter, 900-Volt Silicon Carbide Performance Inverter, High-Voltage Multi-Level High-Speed Inverter, 48V Inverter Combined Inverters & Converters: Combined Inverter & DC/DC Converter, Dual Inverter Integrated Power Electronics Solutions On-Board Battery Chargers DC/DC Converters: Isolated DC/DC Converter, 48V DC/DC Converter Motor Controllers: High-Voltage Motor Controllers, Low-Voltage Motor Controllers Thermal Management Battery Cold Plates Power Electronics Cold Plates High-Voltage Coolant Heaters High-Voltage Air Heaters Secondary Air Systems: Air Pump, Valve, Bracket, Relay, Hoses Cooling Fans: Axial-Flow Fans, Ring Fans, Hybrid Fans, Guide-Vane Fans High-Voltage Electric Fan Systems: Cooling Fan, Electric Motor, Inverter Fan Drives AWD & Cross Axle Systems AWD Couplings: Electro-Hydraulic Coupling, Driveline Disconnect Coupling, Electro-Magnetic Coupling AWD Transfer Cases: On-Demand Transfer Case, Part-Time Transfer Case, Front Axle Disconnect Module Cross Axle Systems: Electronic Limited-Slip Differential Control, Torque Vectoring Rear Drive Module Driveline Chains Boosting Technologies Wastegate Turbochargers: Diesel Wastegate Turbochargers, Gasoline Wastegate Turbochargers Variable Turbine Geometry Turbochargers: Diesel VTG Turbochargers, Gasoline VTG Turbochargers, Commercial Vehicle VTG Turbochargers Multistage Turbocharging Systems Commercial Vehicle Wastegate Turbochargers Electric Boosting Technologies Electrically Driven Compressors Electric Turbochargers Engine Timing Systems Engine Timing Systems Electric Variable Cam Timing Variable Valvetrain Systems: Cam Phasers Ignition Technologies High-Energy Ignition Coils Coupled Multi-Charge Ignition Coils Diesel Cold-Start Systems: Glow Plug Control Units, Glow Plugs Glow Plugs: Metal Glow Plugs, Ceramic Glow Plugs, Pressure Sensor Glow Plugs Glow Plug Control Modules Intake & Exhaust Gas Management EGR Systems: High-Pressure EGR Systems, Low-Pressure EGR Systems EGR Modules: EGR Valves, EGR Coolers, Tubes, Bypass Valves EGR Valves EGR Coolers Exhaust Heat Recovery Systems Remote Actuators: Brushless DC Actuators, Compact Brushless Actuators Electronic Throttle Valves Transmission Technologies Clutches & Dampers: Wet Friction Clutch Modules, Friction Plates, Transmission Bands, Torsional Vibration Dampers, Lock-Up Clutches, One-Way Clutches, Dual-Mass Flywheels, Variable Spring Absorbers One-Way Clutches: Cam One-Way Clutches, Roller One-Way Clutches, Sprag One-Way Clutches Friction Plates: Double-Sided Friction Plates, Single-Sided Friction Plates, Torque Converter Clutch Friction Discs Torsional Vibration Dampers Brake Plates Collated Packs
BrandsXPENG

Shanghai (Gasgoo)- On May 2, BorgWarner officially revealed two business agreements with XPENG, the Chinese Smart EV manufacturer, to supply high-voltage hairpin (HVH) eMotor systems for two forthcoming SUV models. These contracts encompass BorgWarner's oil-cooled 800V eMotor systems, tailored with stator and rotor components designed specifically for these vehicles. Production is slated to commence in 2025.

The HVH220 eMotor, utilizing BorgWarner's patented high-voltage hairpin winding innovation, functions within an 800V propulsion setup. With a stator outer diameter of 220 mm, this motor integrates a permanent magnet rotor and exclusive stator insulation improvements, guaranteeing exceptional longevity and dependability. Capable of delivering up to 300kW of power and reaching speeds of up to 18,000rpm, BorgWarner's HVH220 achieves peak efficiencies surpassing 97%.

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Photo credit: BorgWarner

In response to the requirement for heightened performance in high-power motors, BorgWarner has innovated in oil-cooled solutions. By employing gearbox oil for motor cooling, this technology enhances heat transfer and overall thermal management efficiency. Moreover, direct rotor oil cooling efficiently extracts heat from the electric motor core, enabling increased torque and power density, thereby further enhancing performance capabilities.

BorgWarnerSupplierCompany Insights
Location: USA/Michigan/Oakland County
Main productsBattery Systems Battery Systems Battery Management Systems Controllers Propulsion Controllers Battery Management Controllers Motor Controllers Light Vehicle Engine Controllers Light Vehicle Transmission Controllers Commercial Vehicle Engine Controllers Commercial Vehicle Transmission Controllers Electric Drive Modules ntegrated Drive Modules Electric AWD Drive Modules: 1-Speed Electric AWD Drive Module, 2-Speed Electric AWD Drive Module On-Axis Electric Drive Modules Electric Drive Motors Permanent Magnet Synchronous Drive Motors Range Extender Dedicated Generators Highly Integrated Generator Systems High-Voltage Hairpin Electric Motors: Housed Motors, Rotor/Stator Assemblies EV Transmissions High Ratio Chain Drives Transverse Electric Drive Transmissions: Single-Speed Transverse Electric Drive Transmission Longitudinal Electric Drive Transmissions: Single-Speed Longitudinal Electric Drive Transmission Power Electronics Inverters: 800-Volt Silicon Carbide Inverter, 900-Volt Silicon Carbide Performance Inverter, High-Voltage Multi-Level High-Speed Inverter, 48V Inverter Combined Inverters & Converters: Combined Inverter & DC/DC Converter, Dual Inverter Integrated Power Electronics Solutions On-Board Battery Chargers DC/DC Converters: Isolated DC/DC Converter, 48V DC/DC Converter Motor Controllers: High-Voltage Motor Controllers, Low-Voltage Motor Controllers Thermal Management Battery Cold Plates Power Electronics Cold Plates High-Voltage Coolant Heaters High-Voltage Air Heaters Secondary Air Systems: Air Pump, Valve, Bracket, Relay, Hoses Cooling Fans: Axial-Flow Fans, Ring Fans, Hybrid Fans, Guide-Vane Fans High-Voltage Electric Fan Systems: Cooling Fan, Electric Motor, Inverter Fan Drives AWD & Cross Axle Systems AWD Couplings: Electro-Hydraulic Coupling, Driveline Disconnect Coupling, Electro-Magnetic Coupling AWD Transfer Cases: On-Demand Transfer Case, Part-Time Transfer Case, Front Axle Disconnect Module Cross Axle Systems: Electronic Limited-Slip Differential Control, Torque Vectoring Rear Drive Module Driveline Chains Boosting Technologies Wastegate Turbochargers: Diesel Wastegate Turbochargers, Gasoline Wastegate Turbochargers Variable Turbine Geometry Turbochargers: Diesel VTG Turbochargers, Gasoline VTG Turbochargers, Commercial Vehicle VTG Turbochargers Multistage Turbocharging Systems Commercial Vehicle Wastegate Turbochargers Electric Boosting Technologies Electrically Driven Compressors Electric Turbochargers Engine Timing Systems Engine Timing Systems Electric Variable Cam Timing Variable Valvetrain Systems: Cam Phasers Ignition Technologies High-Energy Ignition Coils Coupled Multi-Charge Ignition Coils Diesel Cold-Start Systems: Glow Plug Control Units, Glow Plugs Glow Plugs: Metal Glow Plugs, Ceramic Glow Plugs, Pressure Sensor Glow Plugs Glow Plug Control Modules Intake & Exhaust Gas Management EGR Systems: High-Pressure EGR Systems, Low-Pressure EGR Systems EGR Modules: EGR Valves, EGR Coolers, Tubes, Bypass Valves EGR Valves EGR Coolers Exhaust Heat Recovery Systems Remote Actuators: Brushless DC Actuators, Compact Brushless Actuators Electronic Throttle Valves Transmission Technologies Clutches & Dampers: Wet Friction Clutch Modules, Friction Plates, Transmission Bands, Torsional Vibration Dampers, Lock-Up Clutches, One-Way Clutches, Dual-Mass Flywheels, Variable Spring Absorbers One-Way Clutches: Cam One-Way Clutches, Roller One-Way Clutches, Sprag One-Way Clutches Friction Plates: Double-Sided Friction Plates, Single-Sided Friction Plates, Torque Converter Clutch Friction Discs Torsional Vibration Dampers Brake Plates Collated Packs
XPengAutomakerCompany Insights
Location: China/Guangdong/Guangzhou/Tianhe District
BrandsXPENG

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